The Difference Between Powdered and Granularized Supplement Raw Materials: What You Need to Know

For supplement industry professionals, it is important to know the various options and their benefits available for your formulations. Granularized raw materials present a very good option for many.

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OkayPharm USA

3/25/20243 min read

Granulated Berberine Hydrochloride (Berberine HCL)
Granulated Berberine Hydrochloride (Berberine HCL)

When it comes to producing high-quality supplement products, the physical form of the raw ingredients used can make a significant difference. Two of the most common forms are powders and granules, each with its own unique advantages and applications. In this article, we'll dive deep into the technical differences between powdered and granularized raw materials for the supplement industry, exploring their benefits and suitability for various applications.

What are Powdered Raw Materials?

Powdered raw materials are finely ground, dry particles that have been milled or processed to achieve a desired particle size distribution. These powders are typically characterized by their ability to flow smoothly and their high surface area to volume ratio. Powdered ingredients are commonly used in capsule and tablet formulations, as well as in certain powder blends and premixes.

Benefits of Powdered Raw Materials:

1. High Surface Area: The increased surface area of powdered ingredients can enhance dissolution rates and bioavailability, making them ideal for applications where rapid absorption is desired.

2. Uniform Dispersion: Powders can be easily dispersed and evenly distributed within formulations, ensuring consistent dosing and better product homogeneity.

3. Ease of Handling: Powdered materials generally have good flow properties, making them easier to handle and process in manufacturing environments.

What are Granularized Raw Materials?

Granularized raw materials, also known as granules or granulates, are larger, free-flowing particles that have been formed by agglomerating smaller particles together. This process can be achieved through various techniques, such as wet granulation, dry granulation, or compaction. Granularized ingredients are often used in formulations where improved flow properties, reduced dustiness, and better compressibility are desired.

Benefits of Granularized Raw Materials:

1. Improved Flow Properties: Granularized materials have superior flow characteristics compared to powders, reducing the risk of bridging and rat-holing during processing and packaging.

2. Reduced Dustiness: The larger particle size of granules minimizes the generation of airborne dust, improving workplace safety and reducing potential cross-contamination.

3. Better Compressibility: Granularized ingredients exhibit enhanced compressibility, making them ideal for tablet compression and other applications requiring high-density formulations.

Technical Considerations:

When choosing between powdered and granularized raw materials, several technical factors must be considered:

1. Particle Size Distribution: The particle size distribution of the raw material can significantly impact its performance and processability. Powders typically have a wider particle size range, while granules offer a more uniform particle size distribution.

2. Bulk Density: Granularized materials generally have higher bulk densities compared to powders, which can affect dosing and formulation requirements.

3. Dissolution and Bioavailability: The physical form of the raw material can influence its dissolution rate and, consequently, its bioavailability. Powders tend to have higher dissolution rates, while granules may exhibit slower dissolution kinetics.

Global Granular Botanical Extracts Industry Leaders: OkayPharm USA

At OkayPharm USA, we are one of the world's leading manufacturers of natural botanical extracts for the supplement, functional food, and beverage industries. Our extensive product portfolio includes powdered and granularized versions of sought-after ingredients such as Quercetin Dihydrate, Quercetin Anhydrous, Rutin, and Berberine HCL.

Our commitment to quality and innovation ensures that our customers receive premium raw materials tailored to their specific formulation needs. Whether you require powdered ingredients for enhanced bioavailability or granularized materials for improved flow and compressibility, we have the expertise and resources to meet your requirements.

As a trusted B2B partner, we strive to build long-term relationships with brands and supplement contract manufacturers, providing unparalleled service and support throughout the entire supply chain process.

Unlock the full potential of your supplement formulations by partnering with OkayPharm USA, where science, quality, and customer satisfaction are at the forefront of everything we do.

Sources:

1. Augsburger, L. L., Hoag, S. W., & Shah, V. P. (2008). Pharmaceutical Granulation Technology. CRC Press.

2. Hlihor, R. M., & Gavrilescu, M. (2012). Granular Ingredients for Functional Foods and Nutraceuticals. CRC Press.

3. Augsburger, L. L., & Vuppala, M. K. (1997). Theory of granulation: an interpretive review. In: Parikh, D.M. (Ed.), Handbook of Pharmaceutical Granulation Technology. Marcel Dekker, Inc., New York, pp. 7–19.

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